National Retailer Operating Extensive Network of Distribution Centers
Traditional racking systems were insufficient to meet growing demands, leading to the need for third-party storage services.
Manual stocking and retrieval processes were resource-intensive and prone to delays.
Expanding the facility horizontally was not an option, making vertical storage the primary focus.
To overcome these challenges, the client deployed a scalable Automated Storage and Retrieval System (AS/RS). The solution featured cutting-edge vertical storage technology and automated let-downs.
Utilized high-capacity cranes to store pallets vertically, effectively doubling the storage capacity within the existing space.
Optimized the layout to maximize density without compromising retrieval efficiency.
Implemented crane-based retrieval that replaced manual stocking methods, reducing errors and labor-intensive tasks.
Real-time monitoring and automated replenishment streamlined inventory control.
Enthusiasm displayed by Client. Genuinely thrilled about substantial progress achieved in such a short time.
Achieved without expanding the warehouse footprint.
Automation reduced dependency on manual labor while improving accuracy.
Faster stocking and retrieval processes enhanced operational efficiency and reduced delays.
The system was designed to scale alongside the client’s growth plans. Potential future upgrades include:
Utilize AI to forecast inventory peaks and further optimize storage allocation.
Implement activity-based costing to measure storage efficiency and adjust for fluctuating demand. By embracing advanced automation, the client transformed their warehouse operations, resulting in significant cost savings and productivity gains. This case highlights the power of scalable technology for organizations seeking to optimize logistics and reduce operational expenses. For businesses interested in similar solutions, contact us to explore tailored automation strategies that fit your needs.
Capital BPM is the leading provider of Camunda-based process management consulting, training and implementation services.
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